Industrial Vibration Sensor
70+ Faults Anticipated and Diagnosed
•Lubrication faults
•Bearing Wear
•Beats
•Shovel Passage
•Vane passage
•Cavitations
•Turbulence
•Pump Recirculation
•Damaged rotor bars
•Loose rotor bars
•Gear wear
•Eccentricity of gears
•Loose stator windings
•Misalignment
•Operational Problems
•Pipe deformation
•Resonance
•Rotational Mechanical Clearance
•Structural Mechanical Clearance
•Rotor Eccentricity
•Rotor Gearing
•Friction or shear
•Eccentricity of the shaft
•Bearing erosion due to current leakage
•Stator Eccentricity
•Belt Wear
•Pulley wear
•Excessive vibrations
Avoid unexpected failures, reduce maintenance costs and increase operational efficiency.
Smart Trac's Technology Doesn't Stop at the Alert of Failures
Fault Detected
Fault Alert
Diagnosis and Prescription
Fault Confirmed by the Maintainer
Continuous Learning
Prediction with Unique and Exclusive TRACTIAN Technology
Objective data without interference from external factors
The constant collection of information disregards temperature oscillations from one season to another, eliminating errors and allowing accurate fault detection, considering only the temperature of the analyzed asset.
Accurate health report within 5 days
The state of health of the asset through vibration, precisely, up to 5 days after installation, enhancing the reading of the machine's behavior and its ideal functioning in the industry, identifying failures from the first days of installation.
Who Uses Smart Trac
Companies that have critical industrial equipment that needs constant monitoring
Professionals/Industries seeking to increase operational efficiency, reduce maintenance costs, and avoid unscheduled downtime
Managers, Supervisors, Directors, Operators, Technicians, and Planners who need to work with real-time data
Compatible with a wide range of asset categories for complete coverage.
An accurate, reliable, rugged, and easy-to-install vibration sensor, designed for any application on both light and heavy machinery.
An accurate, reliable, rugged, and easy-to-install vibration sensor, designed for any application on both light and heavy machinery.
Why TRACTIAN?
FEATURE
Patented failure diagnosis algorithms
Full vibration spectrum analysis
Cloud-based information storage software
Historical analysis records and asset trend tracking
Utilizes local weather data for temperature trend analysis
Real-time, condition-based maintenance
Machine inspection suggestions based on manufacturer manuals
Automatic work order creation and scheduling
Detection and diagnosis of both mechanical and electrical failures
Ensuring employee safety with remote data sampling during machine operation
Performance analysis of your machine compared to your competitors
Complete and Simplified Predictive Maintenance
• Assets Overview
Follow your machine's health anytime
- • Automatic Status Detection per Asset
- • Total time per State calculated in real time
- • Latest Insights, Insight Status and automatic alarm criticality level
• Prescriptive Insights
• Spectral Analysis Tool
• Virtual Blueprint for Supervisors
• Predictive Analysis Report
With the best predictive solution you can:
Monitor and analyze the vibration and temperature of your equipment in real time
Identify potential failures before they occur
Receive immediate alerts in case of deviations or anomalies
Schedule preventive maintenance based on reliable data
Increase the life of your equipment and reduce maintenance costs
Monitor and analyze the vibration and temperature of your equipment in real time
Identify potential failures before they occur
Receive immediate alerts in case of deviations or anomalies
Schedule preventive maintenance based on reliable data
Increase the life of your equipment and reduce maintenance costs
Smart Trac Installation
After selecting the best monitoring points, the TRACTIAN team sends the sensors
Depending on your plant, the sensor can be attached to the asset by adhesive or screws.
Now you’ll have your asset health report in hand, and in less than 24 hours, the first possible failure identified. In a few days, the artificial intelligence will have learned the behavior of the machine and will start detecting failures in advance.
An unstoppable sensor, just like your assets.
IP69K resistance against steam and high-pressure water jets
Lined with the thermal insulation Makrolon 2407
Temperature sensor as close as possible to asset without being invasive
Attachment through epoxy or an M8 threaded screw
Up to three years of battery life
Connection via 3G/4G included
Smart Trac Technical Specifications
Measurements
Frequency
From 1Hz to 32000 Hz
Acceleration
Up to 16g
Velocity
Up to 100 mm/sRMS
Temperature measurement
From -40°F to 200°F
FFT Resolution
4096 lines(per axis)
Typical configuration
Collects every 5 minutes
Sample duration
1kHz(8s), 2kHz(4s), 4kHz(2s), 8kHz(1s), 16kHz(0,5s), 32kHz(0,25s)
Wireless Communication
Frequency
2.4GHz ISM
Protocol
IEEE 802.11b/g/n
Bands Communication
14 frequency channels, dynamically chosen
Range
Up to 50 meters radius between sensor and receiver with obstacles/barriers
Physical Characteristics
Dimensions
40(W)x78,5(H)x40(D)mm
Weight
155g(sensor) and 20g(base)
External Material Building
Makrolon 2407
Fixation
By adhesive or screws
Humidity
Suitable for installation in high humidity areas
Electronic Encapsulation
100% Resin encapsulation
Cybersecurity
Sensor to receiver communication
Encrypted AES(128 bits)
Homologation
FCC
Environmental Characteristics
IP Rating
IP69K
Operation Temperature
From -40°F to 200°F
Hazardous Area Rating
Zone 1 and 2 (gas), Zone 0, 1 and 2 (dust)
Power Source
Battery
Non-replaceable lithium battery
Tipic LifeTime
Up to 3years(configuration dependent)
Adversely Factors Affecting Battery Life
Temperature,Transmission range and sample configuration