SMART CONDITION MONITORING

Vibration Analysis for Accurate Decision-Making

Our sensors continuously monitor machine vibration, identifying faults before they impact production lines. With fast diagnostics and actionable insights, you can eliminate redundant tasks, streamline your routine, and protect the health of your assets.

See how it works

Falha Detectada Sensor Smart Trac Tractian

Smart Data Sampling Tailored to Your Assets

Set up specific data samples to extract key information from different assets. Our technology simultaneously operates with three sample types (Auto Diagnosis™, Trend, and Expert), optimizing each analysis according to the criticality and behavior of your equipment.

  • Auto Diagnosis™ Sample

    Automatic, AI-powered sampling every 30 minutes. Record vibration, acceleration, and envelope acceleration to identify faults with precision, adapting to asset behavior for continuous monitoring without manual intervention.

  • Trend Sample

    For short-interval monitoring, this mode samples velocity and acceleration data such as RMS, Peak-to-Peak, and Crest Factor. Ideal for identifying patterns and efficiently planning preventive maintenance.

  • Expert Sample

    Provides full autonomy in adjusting parameters such as sample duration and resolution, spectrum interval, and number of lines, offering flexibility for in-depth, on-demand diagnostics with uncompressed data.

Smart Collect

Top-Tier Data Sampling Accuracy

  • Frequency Range

    Up to 16kHz

  • Number of Lines

    Up to 32k

  • Acquisition Frequency

    Up to 32kHz

  • Resolution

    Up to 0.01Hz

Max Precision

Outlier Monitoring

Identify abnormal spikes in vibration readings that can signal mechanical failures or misalignments. With precise monitoring, you can detect these deviations early and prevent major damage.

High Resolution Collect

Trend Monitoring

Track the gradual increase in vibration levels over time, detecting potential failures before they exceed safety limits. Stay ahead of issues and ensure timely corrective actions.

High Resolution Collect

Compare Asset Performance

Monitor the behavior of similar assets to identify unusual patterns and fine-tune your maintenance strategies with comparative insights.

Compare Diferent Actives

Track Multiple Failure Modes

Monitor trends across different units for a more accurate analysis of your machine's condition.

Multiple Metrics

Spectral Analysis: Detecting Faults Through Frequencies and Harmonics

The Spectral Analysis tool allows you to identify issues in your machinery and detect fault frequencies such as BPFI, BPFO, and GMF.

Analytics Step
  • Cursor

    An essential tool for highlighting specific points in the spectrum, such as frequencies or amplitudes.

  • Ruler

    Calculates the distance between points in the spectrum, like the distance between a fundamental frequency and its harmonics.

  • Harmonics Selector

    Helps identify harmonic frequencies or multiples of a fundamental frequency.

  • Sidebands

    Identifies peaks around a primary frequency, typically resulting from modulation.


Failures Frequency

Failure Frequencies

Analyze failure frequencies to identify issues in mechanical components such as bearings, belts, and gears by detecting patterns in the vibration spectrum.

Fundamental Frequency

Adjust the fundamental frequency as needed, and all associated failure frequencies will be automatically recalculated.

Collection Comparison

Sample Comparisons

Compare data sampled over different time periods. Spot changes in specific parts of the spectrum to improve fault detection and boost asset performance.

Tractian Copilot

TRACTIAN Copilot

Our AI leverages technical specs, manuals, and past asset events to enhance spectral analysis, delivering in-depth insights for sharper, more dynamic fault predictions.

Optimized Specs for Better Analysis

Access to detailed technical data is key to reliable analysis and fast decision-making. Our database organizes all your asset information, including technical specs, to help you perform more accurate diagnostics.

  • Bearings

    Gain in-depth insights into bearing dimensions and fault frequencies, enabling quicker detection of issues.

  • Motors

    View full performance data, including speed, current, and operational conditions to keep your motors running smoothly..

  • RPM

    Track each asset's rotation in real time, ensuring adjustments are made at just the right moment.

Insights: Cover Every Failure Mode

Our solution detects a wide range of failure modes, prioritizing critical issues. By eliminating unnecessary inspections, your team can focus on what truly matters: ensuring operational continuity.

reed-wear
disbalance
lubrication-problem
cavitation
gear-wear
rotor-wear
maximum-temperature
bearing-wear
mechanical-clearance
rotational-clearance

Streamlined Creation of Smart Reports

Our AI simplifies complex data into customized reports, providing a clear and detailed view to support strategic decisions. Gain greater control over your asset health and improve maintenance planning & scheduling.

AI-Powered Alarms

Once installed, our sensors generate automatic alerts by comparing current behavior with historical data and similar assets. Spectral analysis identifies failure patterns, ensuring accurate diagnostics without manual intervention.

Reliability Management

Get a complete overview of asset health with reports detailing every relevant aspect of machine operation to ensure reliability.

Smart Reports

Supervised Analysis

Request detailed, expert-validated reports to better understand the generated alerts. This feature is ideal if you are not a vibration expert, providing in-depth insights into the tools used to identify failures.

Supervised Analysis

Criticality-Based Alerts

Get insights at precisely the right time, based on machine criticality. More critical assets trigger alerts at earlier stages, ensuring quick intervention and preventing unplanned downtime. Less critical assets allow for greater flexibility, optimizing replacement schedules and reducing costs.

Adjustable Alarm
Predictive Concept

Transform the Way You Approach Predictive Maintenance

Without monitoring, 87% of your team's time is wasted inspecting and analyzing machines that have no issues.

With TRACTIAN, your team can concentrate only on the assets that really need attention, boosting maintenance efficiency and productivity.

Stay ahead of machine failures. Find out how.