Transparent data is the foundation of reliable operations. Yet in countless plants, key process variables remain disconnected. Temperature, pressure, humidity, and flow data remain locked in isolated systems or manual logs. Without continuous insight, inefficiencies continue unnoticed until they turn into downtime.

That’s exactly what Uni Trac was designed to change.

The Challenge: Invisible Problems, Expensive Consequences

Most failures start quietly. A little condensation inside an electrical panel leads to oxidation and short circuits. A drop in pressure causes pumps to overwork. A rise in temperature accelerates bearing wear.

By the time these issues are visible, production performance is already compromised. One plant faced this exact problem: recurring condensation inside control panels was burning boards, halting lines, and driving maintenance costs up. What they needed wasn’t more inspections, it was real-time data and analytics to anticipate these events before they happened.

The Solution: Continuous Insight

Uni Trac is the universal hardware solution created by Tractian for process monitoring: a sensor built to measure any variable and bring it into the cloud for real-time visibility.

With interfaces for 4–20mA, 0–10V, pulse, Modbus RTU, and I²C, Uni Trac connects seamlessly to existing transmitters and controllers. Once configured, it samples data continuously and sends it wirelessly.

Its IP69K-rated housing makes it resistant to water, dust, vibration, and heat, ready for any industrial environment. Installation is plug-and-play: attach magnetically or with clamps, configure the interface, and start collecting data instantly.

From Data to Actionable Intelligence

Once Uni Trac is active, the Tractian platform transforms raw signals into clear insights. Operators can view process trends, correlate variables, and set alerts that trigger automatically when conditions move outside expected ranges.

Through AI-driven monitoring, each reading becomes part of a larger system that connects process data with asset health. Teams can track humidity in an electrical cabinet alongside vibration data from a motor or temperature readings from a bearing all in a single platform.

This level of integration enables faster diagnostics, smarter planning, and measurable operational gains.

Results in the Field: From Reactive to Predictive

When a major automotive manufacturer deployed over 100 Uni Trac sensors across its electrical panels, it achieved full visibility over temperature and humidity inside every enclosure. Within weeks, maintenance teams could predict condensation events and act before oxidation or shorts occurred.

The outcome? Zero panel failures, lower maintenance costs, and stable uptime.

By turning invisible process conditions into measurable data, Uni Trac eliminated one of the plant’s biggest hidden reliability risks.

The Bigger Picture: A Single Pane of Glass for Reliability

Uni Trac eliminates isolated systems, unifying every process variable in the cloud for traceability and AI-based analysis.

When combined with other Tractian solutions for Condition Monitoring, OEE insights, and CMMS, it becomes part of a complete reliability ecosystem that connects assets, processes, and people.

From vibration and voltage to humidity and flow, Uni Trac connects every process variable, providing the intelligence behind reliable performance and measurable improvement.

Because when every process is visible and every variable connected, reliability isn’t a goal, it’s the standard.

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