Prescriptive Monitoring for Sugar & Alcohol Industries

Prescriptive Monitoring for Sugar & Alcohol Industries

The world's largest sugar and ethanol producers are already transforming their maintenance sectors with our patented technology.

Average ROI

1300%

Average Payback

25 days

Average Downtime Avoided

80 hours

Monitored Assets per Factory

1156

A solution for every stage of your maintenance operations.

  • CbM Sensor

    Smart Trac Ultra

    Condition Monitoring & Auto Diagnosis™: predict failures, avoid downtime, and cut operational costs

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  • EAM/CMMS Software

    TracOS™

    Maintenance Management & Reliability: register every task and manage real-time data

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  • energy efficiency

    Energy Trac

    Energy Efficiency & Data Intelligence: transform energy consumption data into profits

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Asset Monitoring During Harvest Season,
Maintenance Management in the Off-season

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Inpasa-1
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TRACTIAN sensors have been essential to us, since we have an extremely extensive database. Having Artificial Intelligence on our side has been game-changing, we now have total control over our critical assets.

Itiel Cerkunvis

Maintenance and Automation Director

Inpasa

Maintenance in the Sugar & Alcohol Sector


Main Critical Assets Monitored by TRACTIAN

Main Critical Assets Monitored by TRACTIAN

Most Common Failures

Most Common Failures

Current Maintenance Rates in the Sugar & Alcohol Sector

42%

Reactive Maintenance

40%

Preventive Maintenance

18%

Predictive Maintenance

Reactive and Preventive maintenance in the sugar & alcohol sector account for the majority of maintenance costs.

During the harvest period, most maintenance is reactive or corrective, while the off-season is the time to focus on preventive maintenance.

HARVEST

+ SUGAR & ALCOHOL PRODUCTION

- PREVENTIVE MAINTENANCE

+ CORRECTIVE REPAIRS

OFF-SEASON

PAUSE IN PRODUCTION

+ PREVENTIVE MAINTENANCE TO AVOID PROBLEMS DURING HARVEST SEASON

With TRACTIAN, the Results of Sugar & Alcohol Industries Can Be Even Larger

A lubrication fault was detected in the motor pump bearing of the decanter tank by online condition monitoring powered by Artificial Intelligence (AI).

Simultaneously, a Maintenance Order was issued to replace the bearing. This avoided many hours of downtime in one of the operation's most critical assets.

> Learn more about Planning and Scheduling

lubrication problem

Get Higher Machine Availability with TRACTIAN

In the evaporator's syrup production pump, a cavitation failure due to the change of product density was prescribed by AI. With early detection and intervention, the team saved over $ 18,000.

> Learn more Return on Investment with technology

cavitation problem

Online Monitoring of Low-rotation Assets with Artificial Intelligence

Have control of the entire production line and critical assets, especially those running at low rotation.

> Learn more about the assets monitored by TRACTIAN

foto de sensor monitorado pela TRACTIAN

Early Detection and Average Savings of $ 22,000 per Avoided Failure.

Floorplans

Monitor assets and have control of the entire factory site through the floorplans system.

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Keep Machine Availability Rates High During Harvest Season.

Schedule a demo.