AI-assisted Maintenance for Automotive Industries

AI-assisted Maintenance for Automotive Industries

Automotive industry leaders are already transforming their maintenance sectors with our AI-powered fault prescription technology.

Average ROI

1800%

Average Payback

29 days

Prevented Failures per Unit

107 failures

Monitored Assets per Factory

3270

A solution for every stage of your maintenance operations.

  • CbM Sensor

    Smart Trac Ultra

    Condition Monitoring & Auto Diagnosis™: predict failures, avoid downtime, and cut operational costs

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  • EAM/CMMS Software

    TracOS™

    Maintenance Management & Reliability: register every task and manage real-time data

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  • energy efficiency

    Energy Trac

    Energy Efficiency & Data Intelligence: transform energy consumption data into profits

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Direct Returns of AI-assisted Fault Prescription in the Automotive Sector

Every $ 20 invested avoids $ 366 in lost profits

*TRACTIAN automotive client average in 2023

TRACTIAN products consider the process end to end, connecting the IoT to our machines and maintainers. We have used other solutions before, but only TRACTIAN really offers guidance to facilitate troubleshooting, as well as reliable and up-to-date data in real time. We have already anticipated about 180 failures with the alerts sent by Artificial Intelligence, and we have had a significant improvement in productivity of staff and machines, even more so in hard-to-reach areas.

Leonardo Koslovski

Innovation Specialist

Hyundai


Indirect Returns

Higher
Production
Predictability

More
Production
Control

Increase in
Operational
Safety

Maintenance as an Ally to Availability and Reliability in the Automotive Industry

1 minute of downtime equals 1 less car produced. As the automotive industry uses the lean manufacturing system and Just-in-time production rhythm, there are no large quantities of stock.

There is also a high degree of process automation, always seeking to improve operational efficiency.

Maintenance X-Ray: TRACTIAN clients from the Automotive Industry


Main Critical Assets Monitored by TRACTIAN

Main Critical Assets Monitored by TRACTIAN

Most Common Failures

Most Common Failures

Alerts That Enable Improved Machine Health

At one of TRACTIAN's automotive clients, a bearing was using an incompatible type of grease, which resulted in heating and inefficient lubrication. The platform then generated the lubrication problem alert, and after inspection, the maintenance team decided the grease model needed to be changed.

lubrication-problem
unbalance-detected

Smart Harmonic Analysis to Improve Diagnostics

TRACTIAN Artificial Intelligence generated a motor unbalance insight after identifying a peak in the first harmonic, which is a traditional characteristic of this mechanical failure mode.

Fault Prescriptions and Average Savings of $25 Thousand per Failure

bearing-wear

Monitor your assets and get prescriptive failure insights if anything is out of the ordinary.

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Have Available Machines All Throughout the Production Process.

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