AI-POWERED CONDITION MONITORING
Identify issues before they affect machine health and get clear guidance on how to address them. Our patented algorithms redefine failure detection, enabling fast, precise interventions that boost asset availability.
Vibration data is converted into frequency spectrums and analyzed by our AI, accurately pinpointing faults. This thorough process delivers faster, more reliable diagnostics, simplifying the implementation of predictive actions in your maintenance routine.
TRACTIAN monitors hundreds of thousands of assets globally, collecting millions of daily data points—totaling 3.5 billion samples. This vast database allows our AI to define precise patterns and continuously improve.
Monitoring assets under various conditions
We monitor thousands of assets daily, across different load, temperature, and operational states.
Millions of daily data samples
Data is sampled at the highest frequency on the market, up to 32kHz and 16g, every 5 minutes—no physical proximity to the machine required.
Wide variety of monitored equipment
In addition to comparative analysis, we use data from similar assets across your plant and other industries.
Our technology automatically adjusts its analysis to different operational conditions and assets. This means that regardless of the production contexts in your plant, the sampled data remains consistent.
Our analysis adapts to various operation modes, automatically and accurately detecting performance changes. This ensures that, regardless of differing production processes, the sampled data remains both reliable and precise.
We use weather data from the past five years to fine-tune your operations based on your plant’s conditions, like temperature and humidity.
Our extensive database includes detailed information on over 6 million motors and 70,000 bearings, providing precise specs like RPM, power, pole count, and fault frequencies. These technical details enable more accurate condition analysis.
Our algorithms are constantly improving through ongoing human-in-the-loop feedback. With every new piece of data analyzed, the system adjusts and fine-tunes its fault detection capabilities, increasing accuracy and enhancing its ability to identify problems over time.
Proprietary algorithm that identifies real-time rotation speed and provides more accurate analysis for assets with variable RPM.
See how it works
Track your asset's Health Score to identify issues and maximize efficiency, all in a single screen.
Failure Mode Levels
Evaluates critical parameters like Cavitation and Misalignment, combining them to calculate an overall Health Score. This enables precise interventions and avoids unnecessary maintenance.
Calculation Method
Takes critical variables into account, such as fault severity and criticality. For example, lubrication has a greater impact on machines under heavy load. By combining these variables, it creates a reliable metric for prioritizing maintenance.
Within 5 days of installing Smart Trac, you’ll receive a detailed Initial Health Report for your asset. Using our extensive database and the THS (TRACTIAN Health Score), we compare your asset with similar equipment, providing a general condition analysis even before the full sensor learning period, which lasts 15 days. This way, your team can take preventive action within the first few days, if necessary.
Our technology transforms unexpected breakdowns into manageable, controlled steps within your maintenance cycle. With massive amounts of reliable data, we continuously monitor your assets, ensuring minor issues don't escalate into major failures. By providing precise alerts, strategic interventions, and taking into account the criticality of your machines, we ensure that you maximize efficiency while reducing costs.
Smart Trac Prescriptive Alerts do more than just detect faults. Each insight includes a set of validated procedures, making it easier to take action based on reliable data.
Our Asset Performance Management solution takes your asset monitoring to the next level, helping you map, track, and understand every aspect of your plant, turning data into strategic insights.
