Reliability-Focused Condition Monitoring
Meet Smart Trac
Get to Know
the Tractian Vibration Sensor
Sampling Profiles
Custom samples tailored to your operation's needs and machine types
Fault Auto Diagnosis™
Early fault-finding and Auto Diagnosis™ of 75+ specific failure modes through spectral analysis and benchmarking between similar assets
915 MHz Proprietary Communication Protocol
Independent connection with low electromagnetic interference that ensures broad communication range and eliminates the need for industrial Wi-Fi
Motion Detection: Always Listening™
Ensure that vibration data is sampled at exactly the right moment on intermittent machines and discrete operations.
RPM Encoder™
An exclusive algorithm for real-time identification of rotation, ensuring more precise analyses on variable RPM assets
Sampling Profiles
Adapt condition monitoring to each one of your machines.
Smart Trac expands the customization options for real-time condition monitoring and offers unprecedented autonomy to reliability engineers, who can now set sample parameters according to their preferences.
There are three available vibration sampling modes, which can be configured by the user within the TRACTIAN platform.
1. Trend Sample
Capture every vibration signal at precisely the right moment
- Samples every 1 minute.
- Recording of global values for velocity and acceleration, measuring RMS, Peak, Peak-to-Peak, and Crest Factor.
- The Motion Detection feature checks if the equipment is active before sampling data, ensuring that each vibration sample is collected at the most appropriate moment.
2. Expert Sample
Personalized monitoring for seasoned professionals.
- Custom and on-demand samples.
- Complete customization autonomy.
- Choose the number of rotations and the resolution to be displayed.
New Analysis Features
- Each sample generates an analysis point on the platform's charts.
- Analysis of global values, vibration profiles, and trends.
- Markers that select frequencies of interest in the spectrum.
- Highlighting of failure frequencies in mechanical problems.
- The sideband selector reveals the profile of modulation effects, such as in gear faults.
- Observation of periodic peaks in the waveform.
- Comparison tool to analyze and track the evolution of faults.
- Accurate diagnostics to prevent unexpected breakdowns and increase operational reliability.
3. Auto Diagnosis™ Sample
Count on TRACTIAN Artificial Intelligence™ to detect and diagnose failures.
- Extensive data sampling every 30 minutes.
- AI-Assisted Maintenance.
- Auto Diagnosis™ of 70+ types of specific failure modes.
- Recording of global values and spectrum for velocity, acceleration, and acceleration envelope.
Low-Speed Machine Monitoring
Smart Trac accurately tracks the rotation of low-speed machines, starting at 1 RPM.
The sample parameters allow the sensor to remain active long enough to record complete shaft revolutions, generating a comprehensive analysis spectrum even in complex circumstances.
Extended Sample
Maximum sample duration of up to 64 seconds
Microscopic Precision
Resolution of up to 0.01 Hz
TRACTIAN AI™
Artificial Intelligence that Optimizes Processes and Elevates Your Maintenance Standards
TRACTIAN monitors 450,000 assets globally, with a daily volume of more than 3 million data samples, totaling 3.5B all-time recorded samples. This extensive dataset enables TRACTIAN AI™ to set new diagnosis precision standards.
Through benchmarking assets among world-class plants, our clients have the opportunity not only to optimize reliability, but also to use the learnings from market-leading industries to enhance their asset management and stand out among competitors.
Our AI continuously conducts three levels of comparative analyses, enhancing monitoring reliability:
Comparative analysis with the machine itself
The AI analyzes each sample in relation to the equipment's historical data, enabling early fault-finding and proactive actions to enhance reliability.
Comparative analysis with similar assets from the same plant
Our algorithms identify deviations or anomalies that could affect production on a larger scale, optimizing the availability of the entire plant.
Comparative analysis with assets from other industries
The AI enhances compares your assets with similar equipment across different industries worldwide, providing valuable insights for process optimization and the identification of potential failures.
Machine Health Indicators
Understand failure trends before getting notified by an Insight.
Use the Health Score metric to precisely assess the condition of your equipment.
It provides a clear and well-founded diagnosis of the asset's failure trends, based on comparative data from thousands of machines monitored by our sensors.
TRACTIAN AI™ continuously evolves through the behavioral analysis of your assets, enabling an accurate evaluation of your equipment's health.
Listen to Your Machines
Transform a spectrum into audio to hear machine condition — literally.
Implement Insight-Based Predictive Maintenance
Upon identifying an insight, get clear and detailed instructions on how to act to avoid failures. Eliminate uncertainties, from identifying a loose screw to checking appropriate lubrication levels.
Events History
Let TRACTIAN AI™ monitor and categorize failures for you. Focus on strategic actions and informed decision-making.
Our AI automatically associates and categorizes each insight generated with a root cause event of any irregular condition.
This enables continuous tracking of potential failures and their consequences across different components, all centralized in a single place. This comprehensive record includes the cause of the failure, savings projections, and relevant observations, providing Plant Managers with actionable data for the continuous improvement of systems.
Overview
Intelligent data grouping for better decision-making.
The Overview page is a comprehensive solution for industries that require simultaneous monitoring of multiple pieces of equipment and key indicators.
Through the Auto Diagnosis™ List within the interface, you can understand the exact reason for each occurrence and ensure a precise and informed maintenance approach.
915 MHz Communication Protocol
Data Processing Reliability
•High-quality compressed data
We can compress data by up to 95% without losing quality, ensuring that the platform accurately reflects the true condition of equipment.
•Market-leading communication range
With enhancements in radio frequency transmission, the Smart Receiver communicates with up to 100 sensors and maintains a reliable connection at distances of up to 330 feet in obstacle-filled environments, redefining the possibilities for long-range monitoring.
Durable. Resistant. Reliable.
Ultra Resistant M8 Base
Smart Trac can withstand vibrations of up to 16g of acceleration
Monitoring Temperature
Monitor machines from -40°F to 230°F
Take condition monitoring to the next level with Smart Trac – the sensor that redefines precision and reliability
