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AI-Powered Predictive Maintenance
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will be available.AI-Powered Predictive Maintenance
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will be available.Unplanned downtime costs the world’s top manufacturers USD 1.4 trillion every year — around 11% of total revenue.
Traditional predictive maintenance tools detect symptoms; AI detects root causes.
With AI, your maintenance program gains:
→ Early Detection: Always-on monitoring surfaces issues before escalation
→ Reliable Insights: Evidence-based alerts connected to actionable work orders
→ Complete Visibility: One platform that unites vibration, oil, and thermal data
→ Validated Decisions: Transparent AI models that show why each alert fires
1. How AI Changes the Routine
→ Move from monthly checks to continuous monitoring with confidence scoring and fault-specific insights.
2. Smarter Intervention, Lower Cost
→ Diagnose before escalation. Time repairs to condition and reduce labor and parts spend.
3. Alert Precision, Not Alert Fatigue
→ Prioritize the right work with AI-ranked alerts by severity and asset criticality.
4. Unified Intelligence for Maintenance
→ Centralize vibration, oil, thermography, and ultrasound into one asset timeline for faster, evidence-based action.
Ingredion (Food & Beverage)
– USD 1.6M in production savings
– 168 hours of downtime avoided
CP Kelco (Chemicals)
– USD 446K in total savings
– 84 hours of avoided downtime
Both achieved measurable ROI by turning insights into planned work orders — not emergency calls.
Unplanned downtime costs the world’s top manufacturers USD 1.4 trillion every year — around 11% of total revenue.
Traditional predictive maintenance tools detect symptoms; AI detects root causes.
With AI, your maintenance program gains:
→ Early Detection: Always-on monitoring surfaces issues before escalation
→ Reliable Insights: Evidence-based alerts connected to actionable work orders
→ Complete Visibility: One platform that unites vibration, oil, and thermal data
→ Validated Decisions: Transparent AI models that show why each alert fires
1. How AI Changes the Routine
→ Move from monthly checks to continuous monitoring with confidence scoring and fault-specific insights.
2. Smarter Intervention, Lower Cost
→ Diagnose before escalation. Time repairs to condition and reduce labor and parts spend.
3. Alert Precision, Not Alert Fatigue
→ Prioritize the right work with AI-ranked alerts by severity and asset criticality.
4. Unified Intelligence for Maintenance
→ Centralize vibration, oil, thermography, and ultrasound into one asset timeline for faster, evidence-based action.
Ingredion (Food & Beverage)
– USD 1.6M in production savings
– 168 hours of downtime avoided
CP Kelco (Chemicals)
– USD 446K in total savings
– 84 hours of avoided downtime
Both achieved measurable ROI by turning insights into planned work orders — not emergency calls.
Learn how modern CMMS systems connect work orders, asset history, and real-time KPIs to your predictive strategy — transforming AI insights into execution.
Download Extra Guide NowFAQ
AI-powered PdM blends vibration, temperature, and operational data to detect failures earlier and explain why they happen. Each alert is transparent, evidence-based, and linked to a recommended action.
Traditional PdM tools flag anomalies; AI systems interpret patterns, triage alerts, and connect them directly to work orders — creating a closed loop from insight to resolution.
No. Tractian installs and streams live data within hours.
Plants typically detect validated early-stage faults in the first week, and can deploy at scale within 90 days through a risk-free pilot program.
Yes. Tractian integrates natively with SAP, Oracle, and other ERPs, synchronizing maintenance actions and cost trails automatically.
AI-Powered Predictive Maintenance applies to continuous and discrete manufacturing environments. It also empowers logistics and off-highway operations.
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