How to Reduce Unplanned and Planned Downtime

Learn key strategies to cut downtime, improve MTTR and OEE, and plan maintenance smarter. Discover how condition monitoring drives reliability.

Michael Smith

Bearing Failures: What Causes Them and How to Prevent Them

Learn how to identify bearing failures in industrial equipment by recognizing early warning signs, common causes, and how to prevent breakdowns.

Billy Cassano

5 Causes of Equipment Failure and How To Prevent Them

Discover the 5 main causes of equipment failure and learn some practical strategies that can prevent downtime and boost operational efficiency.

Michael Smith

How to Use Bearing Vibration Analysis to Prevent Failures

Learn how bearing vibration analysis helps detect faults early, monitor wear, and prevent equipment failure using data-driven predictive strategies

Billy Cassano

Condition Monitoring: What It Is, Benefits, and How to Apply

Learn how condition monitoring works, explore key techniques, and see how it helps prevent failures, reduce costs, and boost industrial reliability.

Michael Smith

Root Cause Analysis: What It Is, Benefits and How to Use It

Boost efficiency and prevent failures with Root Cause Analysis (RCA), learning how to identify and eliminate issues for long-term operational success.

Geraldo Signorini

What is Reliability Centered Maintenance (RCM) and How to Implement It

Ever had a crucial piece of equipment fail at the worst possible moment? Unexpected breakdowns can wreak havoc on production schedules and budgets. That’s where Reliability Centered Maintenance (RCM) steps in. Developed in the late 1960s for aviation to ensure peak performance and safety, it has become a cornerstone of maintenance strategies across industries. IRCM is no longer just about fixing equipment when it breaks; it's about integrating advanced technologies, such as AI and IoT, to pred

Gabriel Lameirinhas

Vibration Analysis: The Complete Guide

The main goal of maintenance is simple: to improve performance and increase profits. In order to achieve these, teams must focus on tasks that increase asset reliability and availability – in turn reducing downtime. One of the most efficient ways to do this is by monitoring machine conditions. Condition monitoring lets us assess each asset, giving us crucial information about their behavior and current condition.  The most common and efficient monitoring technique is vibration analysis (VA). I

João Granzotti

Essential Maintenance Tools: Boosting Industrial Efficiency

Have you ever wondered how crucial tools are to a maintenance technician’s success? In industrial operations, the effectiveness of maintenance work hinges significantly on the maintenance tools list. The deal is: maintenance is vital to prevent costly downtimes and extend equipment lifespan. But, without the right tools, even the most skilled technicians can struggle, leading to inefficiencies and potential failures. Conversely, equipped with a comprehensive toolkit, they can enhance productiv

Billy Cassano

What is Asset Utilization?

Asset utilization measures how effectively a company uses its assets to generate revenue. Simple, right? In an industrial context, assets include machinery, equipment, tools, and even human resources — and how well the company uses them. The interpretation behind this metric is plain-and-simple: A high number indicates that these assets are being used efficiently to produce maximum output, while low asset utilization suggests underuse or inefficiencies. In a factory plant, the assets can be:

Billy Cassano

What is Idle Time? Learn How to Manage It in Industrial Operations

Also known as a ‘profitability killer’ in industrial settings, idle time — the period of time when an asset (a machine or an employee) is available but not productive — has a significant impact on operational efficiency. Also, it’s a hidden drain that leads to lost production opportunities, higher operational costs and a bad workplace culture overall. That’s why understanding and managing it is crucial for maintaining a competitive edge. While some of this ‘waiting time’ is inevitable, strate

Billy Cassano

What is Overall Equipment Effectiveness (OEE) in Manufacturing

Chasing industrial excellence? So you should know that mastering Overall Equipment Effectiveness (OEE) is pivotal. We’re not only talking about a simple metric, but the heartbeat of enhanced manufacturing and maintenance strategies. But what exactly is this KPI (Key Performance Indicator) and why does it hold such significance? At its core, it encapsulates the efficiency and effectiveness of equipment, expressed through the following formula: OEE = Availability (%) x Performance (%) x Quality

Billy Cassano